Sustainable Utilization of Industrial By-Products in Concrete: A Review of Silica Fume, Fly Ash, and Steel Slag Applications

Abstract

This review paper explores the sustainable application of industrial by-products, specifically silica fume, fly ash, and steel slag, as supplementary materials in concrete. Silica fume, a by-product of the silicon and ferrosilicon industry, enhances the mechanical properties of concrete, including compressive strength, tensile strength, and flexural strength. Studies have shown that the optimal replacement percentage of silica fume varies depending on the water-binder ratio, often resulting in significant strength improvements. Similarly, fly ash, particularly Class F, has demonstrated its effectiveness as a partial cement replacement. By incorporating fly ash in proportions ranging from 10% to 40%, researchers observed increased compressive and flexural strength, improved shrinkage performance, and cost-effectiveness, making it a viable choice for rural infrastructure development. Additionally, steel slag, a by-product of the steel manufacturing process, has been examined as a replacement for natural aggregates. While steel slag contributes to sustainable construction practices, its influence on strength and volume expansion requires careful consideration. Studies indicate that replacement levels up to 40% provide optimal strength characteristics. This paper consolidates the findings from various experimental studies, offering insights into the practical applications and environmental benefits of these industrial by-products in concrete production.