Optimization of Machining Cycle Time for Cylinder Head Cover

Abstract

In the development of a high performance economical engine, a cylinder head design is required that would withstand the higher combustion pressures. The existing design of cylinder head requires long manufacturing cycle time. It is necessary to reduce solidification times without compromising the casting performance in order to reduce the cost per head. So we decided to apply the knowledge from our course study with some additional information and tried to reduce the cycle time of a cylinder head cover. This research basically works with some changes in tool combination and revising some parameters like speed, feed etc. to achieve the objectives of lowering the time for each machining processes. When a manufacturing operation time is reduced, more products are turned out in less time, increasing profit margins. The outcome of reducing cycle time includes reduction in inventory, reduction in labor costs. This research focuses on lean manufacturing and reduction of cycle time through careful analysis of every step, process, and input, thus reducing costs at every point which leads to improvements in profit margins and reduction in production cost leading to increased sales of the product. Manufacturers of engine parts should remember that customer satisfaction should not be compromised while reducing cycle time.  Reduction cycle time allows salespeople to meet demands and expectations of customer.

Cite as

Pushkaraj Jadhav, S. J. Thikane, & Suresh Mashyal. (2022). Optimization of Machining Cycle Time for Cylinder Head Cover. Recent Trends in Automation and Automobile Engineering, 5(1), 1–6. https://doi.org/10.5281/zenodo.6472525