Integrating Green Tools within Lean Manufacturing for Enhanced Sustainability and Operational Efficiency

Abstract

Organizations are under more and more pressure to balance environmental sustainability and operational efficiency in the fast-paced industrial world of today. This paper addresses this imperative by exploring the integration of green tools within lean manufacturing practices. Recognizing the limitations of traditional lean approaches in addressing environmental concerns, this research synthesizes insights from various studies to highlight the synergistic relationship between lean principles focused on waste reduction and green objectives aimed at minimizing ecological impact. The paper outlines a framework incorporating five key green tools – Environmentally-friendly Practices, Growth-oriented Mindset, Genuine Communication, Guardianship-focused Stewardship, and Gracious Workplace Culture – and discusses their practical application within lean environments. By examining existing research and proposing actionable strategies, this paper aims to empower organizations to move beyond conventional lean methodologies and embrace a holistic approach that enhances both operational performance and environmental responsibility, ultimately fostering long-term resilience and stakeholder value.

Cite as:

Ajay Anantrao Joshi, Pranav Wankhade, & Dr. Pravin S. Nerkar. (2025). Integrating Green Tools within Lean Manufacturing for Enhanced Sustainability and Operational Efficiency. Recent Trends in Production Engineering, 8(2), 1–10. 

https://doi.org/10.5281/zenodo.15363443